Luoyang Judian Metal Hot Processing Equipment Co., LTD is mainly engaged in the manufacture of complete sets of equipment in the metal thermal processing industry and the integration of the entire production line.
Energy utilization: High efficiency and energy saving: Our industrial aluminum melting furnace adopts efficient combustion technology or electromagnetic induction heating technology, which can greatly improve the utilization efficiency of energy and reduce energy consumption. For example, the
electromagnetic induction melting furnace heats the metal by generating induced current inside the metal, reducing the loss in the heat transfer process, and has a significant energy saving effect compared with the traditional resistance wire heating method. The aluminum melting furnace using biomass pellets as fuel can utilize renewable energy and has low cost of use, reducing the operating cost by more than 30%-60% compared with fuel oil (gas).
Waste heat recovery: Some melting furnaces are equipped with waste heat recovery devices, which can recycle the heat in the high-temperature flue gas discharged from the furnace body for preheating air, materials or other production links, further improve the comprehensive utilization rate of energy and reduce production costs.
Melting efficiency: Fast melting: It has good heating performance and heat transfer efficiency, can melt aluminum materials in a shorter time, and improve production efficiency. For example, an aluminum melting furnace using a strong heat radiation burner can quickly increase the temperature in the furnace and accelerate the melting speed of aluminum materials.
Large capacity design: Different furnace capacities can be designed according to production needs to meet the needs of large-scale production, reduce frequent feeding operations, and improve the continuity and stability of production.
Product quality: Precise temperature control: Equipped with advanced temperature control systems, it can accurately control the temperature in the furnace, ensure the temperature uniformity and stability of the aluminum liquid, and help improve the quality of the product. Accurate temperature control can also reduce the impurity content in the aluminum liquid, improve the purity and performance of the aluminum alloy, and meet the production requirements of various high-end products.
Good composition uniformity: Some melting furnaces have stirring or circulation devices that can make the aluminum liquid flow and mix fully in the furnace to ensure the uniformity of the alloy composition, thereby improving product quality.
Environmental performance: Low pollution emissions: The use of clean energy or advanced combustion technology can reduce the emission of pollutants such as waste gas and waste slag. For example, aluminum melting furnaces that use clean energy such as natural gas have low pollutant content in the exhaust gas after combustion; melting furnaces equipped with efficient flue gas purification devices can effectively remove particulate matter and harmful gases in the flue gas to meet environmental emission standards.
Noise control: By optimizing the furnace structure and transmission device, the noise during the operation of the equipment is reduced, and the impact on the working environment and the surrounding environment is reduced.
Operation and maintenance: High degree of automation: It has an automated control system that can realize functions such as automatic feeding, automatic smelting, automatic temperature control, and automatic discharging. It is easy to operate, reduces the intensity of manual labor, and improves the safety and reliability of production. At the same time, the automation system can also monitor the operating status of the equipment in real time, and promptly discover and handle faults.
Convenient maintenance: The furnace structure is reasonably designed, which is convenient for maintenance and repair, reducing the downtime and maintenance cost of the equipment.
Safety performance: High equipment reliability: The use of high-quality materials and advanced manufacturing processes ensures the structural strength and sealing of the furnace body, which can withstand high temperature and high pressure working environments and ensure the safe operation of the equipment. At the same time, it is equipped with complete safety protection devices, such as temperature over-limit alarm, pressure protection, leakage protection, leakage furnace alarm, etc., to effectively prevent the occurrence of safety accidents.
Operation safety: The reasonable furnace design and operation interface layout enable operators to easily operate and monitor during the operation process, reducing safety accidents caused by improper operation.
