Luoyang Judian Metal Hot Processing Equipment Co., LTD is mainly engaged in the manufacture of complete sets of equipment in the metal thermal processing industry and the integration of the entire production line.
Fast heating speed: The principle of electromagnetic induction is used to make the aluminum material itself generate eddy current heating, and the heat is generated inside the aluminum material, and the temperature rises rapidly. For example, compared with traditional resistance furnaces, aluminum smelting machines can heat aluminum materials to a molten state in a shorter time, greatly improving production efficiency.
High thermal efficiency: Direct energy transfer reduces heat loss during the transfer process. Under normal circumstances, the thermal efficiency can reach about 70%, which has obvious energy-saving advantages compared to other smelting equipment such as resistance furnaces.
Good smelting quality:
Good composition uniformity: During the smelting process, the aluminum liquid will produce a strong magnetic line stirring effect, so that the components of each part are evenly mixed, ensuring the uniformity of the composition of the aluminum alloy melt, which is conducive to improving the quality stability of the product.
Less oxidation and burning:
Due to the lack of strong oxidizing flame scouring and the relatively closed smelting environment, the aluminum liquid has less contact with the air, the degree of oxidation reaction is low, and the metal burning rate is low. Generally, the metal aluminum burns only about 0.5%, and for scrap aluminum, it is only 5% at most.
Good impurity removal effect: impurities in aluminum liquid can be effectively removed through slag making and other process operations, the purity of aluminum liquid can be improved, and high-quality raw materials can be provided for subsequent processing.
Accurate temperature control: equipped with advanced temperature control system, it can accurately monitor and control the melting temperature in real time, and the temperature control accuracy is high. This is very important for some aluminum alloy melting processes with strict temperature requirements, which can ensure that the performance and quality of the product meet the standards.
High equipment reliability: Reasonable structural design: key components such as induction furnace body are optimized and have good mechanical strength and stability, and can withstand high temperature and frequent heating and cooling cycles.
Perfect protection function: with multiple protection functions such as overvoltage, overcurrent, undervoltage, water shortage, phase shortage, voltage and current limiting, the equipment runs safely and reliably, and reduces production losses caused by fault shutdown.
Simple and flexible operation:
High degree of automation: automatic operation can be realized, reducing manual intervention, reducing labor intensity, and improving production efficiency. The operator only needs to set the relevant parameters, and the equipment can automatically complete the melting process.
Convenient furnace body replacement: According to different production requirements and workpiece sizes, induction furnace bodies of different specifications can be quickly replaced, and the furnace bodies can use water and electricity quick-change joints, making furnace body replacement simple and fast.
Environmental protection and energy saving: Low energy consumption: Efficient heating methods and precise temperature control reduce unnecessary energy consumption. Compared with traditional smelting equipment, it can significantly reduce energy consumption and save production costs.
Environmentally friendly: There is no open flame, no smoke and dust emissions during the smelting process, no harmful gases and pollutants are generated, and the impact on the environment is small, which meets environmental protection requirements.
Small footprint: Compared with some large smelting equipment, aluminum smelting machines have compact structures and small footprints, which are great advantages for companies with limited site space.
