1. Choose the right equipment:
How to melt metal for forging? Make sure you have a furnace that can reach high temperatures. For smaller projects, common choices are propane or natural gas furnaces. And for larger projects, an electric arc or induction furnace may be required.
2. Prepare your work space:
Make sure your work space is well ventilated to remove fumes and gases produced during the melting process. Also, keep a fire extinguisher nearby and make sure the work space is clear of flammable materials.
3. Choose the right metal:
Different metals have different melting points. Metals commonly used for forging include steel, iron, aluminum and bronze. Make sure to choose the right metal for your project and furnace.
4. Prepare the crucible:
A crucible is a container that can withstand high temperatures and hold metal. Typically graphite or ceramic crucibles are used. Make sure the crucible is clean and free of any contaminants that may affect the metal.
5. Preheat the furnace:
Before adding metal, preheat the furnace to the appropriate temperature for the metal you want to melt. The specific melting point can be found in the metallographic diagram.
6. Add metal to the crucible:
Place metal pieces or scraps into the crucible. Remember to wear appropriate protective equipment such as heat-resistant gloves and goggles when operating.
7. Melting metal:
After placing the metal into the crucible, place it into the furnace. Monitor the temperature closely and wait for the metal to reach its melting point. Different metals require different melting times.
8. Pour the molten metal:
Use extreme caution during this step to avoid splashing or spilling of molten metal.
9. Cooling and solidification:
Let the metal cool and solidify in the mold. Cooling time will vary depending on the metal and size of the casting.
10. Post-processing:
Once the metal has cooled, remove it from the mold and perform any necessary post-processing steps such as grinding, polishing or heat treatment according to your forging requirements.
Safety is paramount when working with molten metal for forging. Please always follow proper safety precautions and wear appropriate protective equipment. Also, make sure you have the necessary knowledge and experience before attempting to for forging. If you feel unsure, seek guidance from an experienced professional or take a metalworking class.
Induction billet furnaces can heat billets to temperatures ranging from room temperature to over 1200°C.
After the Slab is pulled out from the continuous casting machine,Surface temperature is 750 ~ 850℃.
The melting furnace mainly melting the steel, iron and metal. The equipment is mainly composed of power control cabinet and melting furnace body.