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Medium Frequency Induction Furnace: Structure, Power Supply, and Technical Parameters

2024.10.23

A medium frequency induction furnace is one of the most widely used melting solutions in the foundry and metal casting industry. It offers fast melting speed, high energy efficiency, and precise temperature control, making it an ideal choice for steel, iron, copper, aluminum, and other non-ferrous alloys.

Main Components of a Medium Frequency Induction Furnace

A complete IF furnace system typically includes:

  • KGPS medium frequency power supply
  • Compensation capacitor cabinet
  • Aluminum shell furnace or steel shell furnace body
  • Tilting furnace system
  • Remote control panel
  • Closed-loop cooling tower

This integrated setup ensures reliable performance, energy savings, and safe operation during continuous production.


Furnace Structure

Medium frequency furnaces are usually available in two structural designs:

1. Aluminum Shell Furnace

  • Furnace body made with an aluminum alloy shell
  • Induction coil for efficient heating
  • Reducer and tilting mechanism for smooth pouring

2. Steel Shell Furnace

  • Heavy-duty steel shell body for maximum durability
  • Induction coil
  • Magnetic field shielding system, which improves energy efficiency and reduces leakage

The steel shell furnace is generally preferred for larger capacities and long-term industrial use, while the aluminum shell design is more economical and compact.


Power Supply Options

The performance of a medium frequency induction furnace largely depends on its power supply system. Depending on production requirements, buyers can choose:

  • KGPS frequency power supply
  • 12-pulse or 24-pulse rectifier power supply (for reduced harmonics and stable operation)
  • IGBT frequency power supply (modern design with high efficiency and easy maintenance)

Control modes are flexible and can be configured as local control, touch screen operation, remote control, or computer-based control.


Technical Specifications

ModelCapacity (Tons)Power (KW)Frequency (Hz)Rated Temp (°C)Melting Time (min/furnace)Power Consumption (kWh/t)Cooling Water Pressure (Mpa)Inlet Temp (°C)Outlet Temp (°C)
GWGY-1110001000165060550–6000.2–0.3≤35≤55
GWGY-221500800165060550–6000.2–0.3≤35≤55
GWGY-332000800165080550–6000.2–0.3≤35≤55

Note: Customized furnace models and higher capacities (such as 5-ton, 10-ton, or above) are also available upon request.


Key Advantages

  • High melting efficiency – reduces production cycle time
  • Lower power consumption – 550–600 kWh/t on average
  • Flexible capacity range – from 1 ton to 30+ tons
  • Environmentally friendly – no harmful emissions
  • Safe and automated operation – with multiple control options

Applications

Medium frequency induction furnaces are widely used in:

  • Steel and iron foundries
  • Copper and brass casting
  • Aluminum recycling and alloy production
  • Research institutes and laboratories
  • Precision casting industries

Conclusion

A medium frequency induction furnace is a reliable and cost-effective solution for modern metal melting. With different configurations of aluminum shell and steel shell furnaces, multiple power supply options, and customizable technical specifications, it can meet the diverse needs of global foundries and metal producers.

Looking for a suitable furnace for your business? Contact us today for a tailored solution that fits your production requirements.

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